Tuesday, November 29, 2011

dad and I are geting tetanus shots today so we can not be nerves. i am shear we will get cut at least once

Friday, November 25, 2011

Black Friday


Grampy was here, and brought Connor a whole toolbox of tools that were from Connor's Great Grandfather's Service Station in Willimantic, CT. We put them to good use immediately, and put in about 5 1/2 hours work on the car today. Here's what we got done:

  • Remove air filter, and holder
  • Drained the oil
  • Removed the stabilizer bar (sway bar?) to be able to remove the oil pan
  • Removed all the screws from the oil pan
  • Tried to remove the frame bar so that the oil pan could be removed
  • Removed the upper radiator hose
  • Drained the radiator
  • Removed the lower radiator hose
  • Removed the radiator
  • Loosened the A/C compressor, and removed the belt
  • Loosened the alternator, and removed the belt
Things we learned today: "Blaster" is helpful in removing stuck bolts, but there are times when it won't work. Placing a pipe on the end of a ratchet can get you additional torque for removing stuck bolts, but you can then break the extension bar or ratchet before the bolt comes free.

Carburetor   

Turning Wrench, Oil pan bolts
Upper and lower hoses removed
Radiator Fluid, not too bad.


Selecting the perfect wrench






Wednesday, November 23, 2011

when we vacuumed the car it got rid or most of the black mold smell.

Tuesday, November 22, 2011

Work Day One

Mustang ready for work
Started work today, and we were able to put in 3 hours this evening. We started the shop notebook, and recorded what we did, and logged the date and time. Here's what we got accomplished:

  • Set up the rolling workbench.
  • Built the "car stop" 4x4 post and plywood to keep the Mustang from rolling out of the garage.
  • Car on wheel dollies, and re-positioned car.
  • Removed all the seats, and moved them to the shed.
  • Removed all the extras from the trunk.
  • Removed the vinyl covering from the trunk, and a few miscellaneous other coverings that were decayed.
  • Shop Vac the trunk, and passenger compartment.

Rolling Workbench

Were now ready to start working on the engine, draining oil etc. The plan is to start this when Grampy is visiting over Thanksgiving.

Friday, November 11, 2011

Wheel Dollies and a Workshop

The front wheels are up on wheel dollies. We also want to get the back wheels on a set as well. This will allow us to move the car around the garage to get some elbow room to do the real work. I have picked up a couple small sheets of steel to use to cover the drain channels in the garage so the wheels will glide over them. I also picked up a 4x4 post that we'll use as a "keeper" to keep the car from rolling out of the garage. Once we have built the keeper we'll put the rear dollies on, and slide the car to the right side of the garage. I'm thinking that we'll also spin the car around so that we can get at the engine better. The last step will be to complete the "rolling parts drawer" that will keep the engine pieces we've removed safe and sound.

Thursday, November 10, 2011

it is raining to day and we have not started prep yet cues steve is not home

Setting up and Getting Started

It's time to get started on the car, but first we want to do a little planning. The engine needs to be rebuilt, or at least taken completely apart and cleaned. While we're at it we'll replace the gaskets and seals.
Here's the short term plan
  1. Workshop Prep
  2. Lighting
  3. Pictures and Video
  4. Drain Oil
  5. Remove Oil Filter
  6. Remove Oil Pan
  7. Remove Air filter
  8. Remove Carburetor
  9. Remove Exhaust Manifold
  10. Remove Valve Covers
  11. Remove Valves
  12. Remove Headers
We can do the Workshop prep, lighting, and Pictures/Video and set up a good environment to work in. We need to make a stopper for the end of the garage to keep the car from rolling out of the garage if someone leans on it. A sheet of plywood, and a 4x4 post is the current plan. I am thinking a set of caster wheels and a scrap of mdf would make a good parts table that we can store under the car while we are not working on it. 

I will look for some cheap workshop lights, halogens on a stand or similar so that we'll be able to work after dark, and still get some decent pictures and video. We'll need to get the video camera on a tripod, and take some still pictures as well, there's a little setup time here, but it's not too bad. We'll also need some sort of notebook for taking notes about what we saw, conditions of parts, fluids, and the order of disassembly. Since shop manuals for cars are based upon "tear downs" we could attempt to make our own shop manual in this process. 

Draining the oil will be the first real step towards the rebuild. I have the drain pan so we will be ready to go as soon as the shop prep work is completed. Remove Drain plug, wait for oil to drain out, check condition of oil, make notes. Remove oil filter. Remove oil pan and seals, take notes.