Tuesday, November 29, 2011
Friday, November 25, 2011
Black Friday
Grampy was here, and brought Connor a whole toolbox of tools that were from Connor's Great Grandfather's Service Station in Willimantic, CT. We put them to good use immediately, and put in about 5 1/2 hours work on the car today. Here's what we got done:
- Remove air filter, and holder
- Drained the oil
- Removed the stabilizer bar (sway bar?) to be able to remove the oil pan
- Removed all the screws from the oil pan
- Tried to remove the frame bar so that the oil pan could be removed
- Removed the upper radiator hose
- Drained the radiator
- Removed the lower radiator hose
- Removed the radiator
- Loosened the A/C compressor, and removed the belt
- Loosened the alternator, and removed the belt
Things we learned today: "Blaster" is helpful in removing stuck bolts, but there are times when it won't work. Placing a pipe on the end of a ratchet can get you additional torque for removing stuck bolts, but you can then break the extension bar or ratchet before the bolt comes free.
| Carburetor |
| Turning Wrench, Oil pan bolts |
| Upper and lower hoses removed |
| Radiator Fluid, not too bad. |
| Selecting the perfect wrench |
Tuesday, November 22, 2011
Work Day One
| Mustang ready for work |
- Set up the rolling workbench.
- Built the "car stop" 4x4 post and plywood to keep the Mustang from rolling out of the garage.
- Car on wheel dollies, and re-positioned car.
- Removed all the seats, and moved them to the shed.
- Removed all the extras from the trunk.
- Removed the vinyl covering from the trunk, and a few miscellaneous other coverings that were decayed.
- Shop Vac the trunk, and passenger compartment.
| Rolling Workbench |
Friday, November 11, 2011
Wheel Dollies and a Workshop
The front wheels are up on wheel dollies. We also want to get the back wheels on a set as well. This will allow us to move the car around the garage to get some elbow room to do the real work. I have picked up a couple small sheets of steel to use to cover the drain channels in the garage so the wheels will glide over them. I also picked up a 4x4 post that we'll use as a "keeper" to keep the car from rolling out of the garage. Once we have built the keeper we'll put the rear dollies on, and slide the car to the right side of the garage. I'm thinking that we'll also spin the car around so that we can get at the engine better. The last step will be to complete the "rolling parts drawer" that will keep the engine pieces we've removed safe and sound.
Thursday, November 10, 2011
Setting up and Getting Started
It's time to get started on the car, but first we want to do a little planning. The engine needs to be rebuilt, or at least taken completely apart and cleaned. While we're at it we'll replace the gaskets and seals.
Here's the short term plan
- Workshop Prep
- Lighting
- Pictures and Video
- Drain Oil
- Remove Oil Filter
- Remove Oil Pan
- Remove Air filter
- Remove Carburetor
- Remove Exhaust Manifold
- Remove Valve Covers
- Remove Valves
- Remove Headers
I will look for some cheap workshop lights, halogens on a stand or similar so that we'll be able to work after dark, and still get some decent pictures and video. We'll need to get the video camera on a tripod, and take some still pictures as well, there's a little setup time here, but it's not too bad. We'll also need some sort of notebook for taking notes about what we saw, conditions of parts, fluids, and the order of disassembly. Since shop manuals for cars are based upon "tear downs" we could attempt to make our own shop manual in this process.
Draining the oil will be the first real step towards the rebuild. I have the drain pan so we will be ready to go as soon as the shop prep work is completed. Remove Drain plug, wait for oil to drain out, check condition of oil, make notes. Remove oil filter. Remove oil pan and seals, take notes.
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